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Applications of Spring Balancers
(
Load Balancer/ Tool Balancers)
Portable Hand Tools, Welder Guns, Spray guns, Short
Blast Guns, Drifting Attachments in mines and Quaries,
Jute and synthetic bag closing machines, Gauges, Jigs
and Fixtures, Pendant Station, Switch Button of
Hoists, incase of de-oxidation, water washing of
plating work with raising and lowering of work etc.
Design
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POWERMASTER Overhead
Spring
Balancers are specially designed to free the
operator from weight of the hand tools. When
properly balanced by adjusting spring tension, the
tools become almost weightless in the hands of the
operator, and can be moved up and down with very
little effort.
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Safety Features
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Prior to the safety initiatives
and modifications undertaken by Power master older
design Spring |
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had only limited safety provisions, due to
which these older type Spring |
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| prone to operational hazards and
industrial accidents leading to huge compensations.
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| Powermaster has introduced several safety features
into our new designed Spring |
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while |
| retaining all the
existing safety features. |
| Powermaster Balancers have thus become more user
friendly, eliminating chances of accidents. |
Exclusive Safety Features Introduced: |
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 ENCLOSED BODY
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Spring |
Balancers |
from other
suppliers are supplied with opening |
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both in Body &
Cover causing accidental crunch of
operator's fingers between revolving
drum and the body of the Spring |
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Balancers
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To
prevent this, side windows on
the body and cover |
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| have been eliminated. This
would prevent industrial accidents. |
 live video (Windows Media Video - 2.9MB) |
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WIRE ARREST MECHANISM (SWA SERIES)
 In the unfortunate event of accidental dislodging of the
suspended weight, breakage of bottom hook / wire rope,
spring tension will pull back the wire rope, resulting
in whiping action likely to hurt personnel around.
This mechanism will lock the last revolving drum pulley
& the wire rope assembly will be stopped with max. 20cm
travel. This will prevent the whiping of wire rope
assembly & avoided any injury to operator or any
personnel around.
live
video (Windows Media Video - 2.8MB)
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BODY LINER
| In order to
prevent wear of the slot of the |
Spring |
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body, a |
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| split type Nylon liner
for wire rope has been introduced in the new |
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This liner can be removed and
installed on site without any need for dismantling
of the wire rope.
This will prevent wear of the costly body
resulting in overall saving and reduced down time
of equipment.
live video (Windows Media Video - 744KB) |
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EASY ADJUSTMENT OF SPRING TENSION
 In Spring Balancers from other manufactures the worm
gear box for adjustment of Spring Tension worked in the
horizontal axis. Gear box position has been rotated
through 90 degrees so that spring tension adjustment can
be made by working in vertical axis.
This will facilitate adjustment from ground level
without any need to rise up to Spring Balancer hanging
level. This reduces down time, facilities easy operation
and reduces the chance of any mishap during an operator
rising to the level of the balancer.
live
video (Windows Media Video - 1.2MB)
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 WIRE ROPE REPLACEMENT WITHOUT
DISMANTLING
A small slot has been provided to facilitate removal and
Re-installation of the wire rope without any need for
dismantling of the Spring Balancers. This will reduce
the down time of the equipment. This facility is not
available for long range Spring Balancers.
live video
(Windows Media Video - 975KB)
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CONTAINERISED SPRING ASSEMBLY
 No longer do you need to handle open springs which are
difficult and dangerous to handle with sharp edges. All
springs are now supplied in concealed containers for
easy replacement. With containerised springs accidents
are avoided during maintenance and replacements of
springs.
live video (Windows Media Video - 1.1MB)
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Increases Productivity
Balancers keep poised for action, minimize motions
required to bring tool from rest to work positions.
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Extends Tool Life
Balancers eliminate pick-up and lay down wear and
prevent damage from dropping.
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Reduces Operator Fatigue
A Balancer makes the heaviest tool light as a feather.
Operator effort can be directed to controlling the
tool rather than supporting.
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No Need of Power
There is no need of electrical or mechanical power.
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Increases Safety
Balancers keep work area uncluttered to reduce chances
of damages of accessories or accidental start up
of tools during handling.
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Effective Use of Space
The working place being widely utilized, and also
to be cleaned up, the production is smoothly carried
out.
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